UK Client Orders 8,000 Units of 11000 Puffs Vape Pod Systerm

Client Location: Birmingham & Manchester, United Kingdom
Client Type: UK local vape chain retailer
Product: 11000 Puffs Refillable Vape Pod Systerm (TPD Compliant)
Order Quantity: 8,000 Sets
Project Value: USD 64,000
Brand: Sanlei Vape

Project Background

In 2025, a UK vape chain retailer contacted Sanlei Vape through our official website (www.sanleivape.com). The client was looking for a reliable vape pod systerm manufacturer that could provide:

• Full TPD compliance (Nicotine ≤20mg/ml, legal e-liquid capacity)

• Refillable & cost-effective pod solution

• Leak-proof split design

• Suitable for beginner users in the UK market

After detailed email communication and a factory visit to Sanlei Vape, the client confirmed cooperation.

Client Core Requirements

The UK market has strict regulatory standards. The client required:

• 100% TPD-compliant vape pod systerm

• Clear English warning labels for retail approval

• Beginner-friendly pod replacement structure

• Strong anti-leak performance

• Long-lasting 11000 puffs performance

Their goal was to launch a compliant, refillable vape pod systerm targeting entry-level users and customers seeking lower long-term costs.

Our Solution

As an experienced vape pod systerm manufacturer, Sanlei Vape delivered a customized solution:

✔ Optimized split pod locking structure to improve sealing
✔ 72-hour leakage testing (20 sample units sent to client — zero leakage)
✔ Strict nicotine concentration & e-liquid capacity control
✔ English retail packaging with step-by-step pod replacement guide
✔ Support for refillable e-liquid system

The “click-lock” split design allows users to replace pods easily within 5 seconds while minimizing leakage risk.

Production & Delivery

• Strict TPD compliance verification during production

• UK-special logistics line for smooth customs clearance

• Assistance in setting up in-store pod demonstration areas

• Staff training support for retail presentation

The products were successfully delivered and launched in 12 chain stores across Birmingham and Manchester, as well as on the client’s e-commerce platform.

Market Performance & Feedback

Within 20 days of launch:

• Over 3,000 units sold

• Minimal customer complaints

• Strong positive reviews on ease of use & leak-proof design

Client feedback:

“This vape pod systerm perfectly matches UK regulations and user demand. The refillable split design is beginner-friendly and cost-effective. It has become the core product of our starter product line.”

Why Choose Sanlei Vape?

If you are looking for a professional vape pod systerm manufacturer for TPD-compliant markets like the UK or EU, Sanlei Vape offers:

• Customizable refillable vape pod systerm solutions

• TPD-compliant design & documentation support

• Leak-proof structural engineering

• OEM/ODM services

• Factory-direct pricing

• Stable bulk production capacity

We help vape brands and distributors build compliant, profitable, and market-ready vape products.

If you are planning to launch a TPD-compliant refillable vape pod systerm in the UK or EU market, contact Sanlei Vape today to discuss your custom project.